System Solutions by Application

Tank Farm & Terminal · Rosemount

Transforming Tank Farms into Intelligent Digital Operations

Leveraging advanced instrumentation, industrial automation, and enterprise software, we help operators digitalize every stage of tank farm operations--from real-time monitoring and inventory optimization to transfer management, predictive analytics, and enterprise-wide integration--enabling higher efficiency, enhanced safety, and long-term operational excellence.

Medium Tank Farm · New Customer

Tank Visibility (Entry)

Digitalize tank monitoring and inventory visibility.

Tank Visibility (Entry)
Challenges
  • Manual tank gauging and paper-based records
  • No real-time inventory visibility
  • Human errors in stock calculation
  • Difficult to monitor multiple tanks
  • Limited operational insights
Requirements
  • Continuous level measurement
  • Basic temperature measurement
  • Automatic inventory calculation
  • Real-time dashboard & reporting
  • Alarm monitoring
  • Scalable architecture
System Features
  • Real-time tank visibility
  • Automatic inventory calculation
  • Dashboard & reporting
  • Alarm management
  • Historical trends
  • Easy installation
  • Modular architecture
Typical Solution
  • Radar Level Gauge
  • Temperature Measurement
  • Tank Hub
  • Inventory Software
Customer Value
  • Reduce manual errors
  • Real-time inventory visibility
  • Improve operational efficiency
  • Affordable digitalization
Oil Terminal · Chemical Storage

Loss Control & Compliance (Core)

Minimize inventory loss and ensure regulatory compliance.

Loss Control & Compliance (Core)
Challenges
  • Unidentified inventory losses
  • Difficult to verify product transfers
  • Time-consuming inventory reconciliation
  • Increasing audit and compliance requirements
  • Limited visibility of abnormal inventory movements
Requirements
  • High-accuracy tank gauging
  • Temperature-compensated inventory
  • Mass balance calculation
  • Gain/Loss analysis
  • Product transfer verification
  • Audit trail & historical database
  • API/OIML compliance
System Features
  • Custody-grade inventory
  • Mass balance dashboard
  • Inventory gain/loss monitoring
  • Transfer reconciliation
  • Batch tracking
  • Compliance reporting
  • KPI dashboard
Typical Solution
  • Package 1 +
  • High Accuracy Tank Gauging
  • Mass Balance Software
  • Flow Meter Integration
  • Transfer Reconciliation
Customer Value
  • Reduce inventory loss (%)
  • Verify transfers
  • Simplify audit
  • Improve accountability
Large Tank Farm · Strategic Customer

King of Tank Farm (Premium)

Optimize the entire tank farm through digital transformation.

King of Tank Farm (Premium)
Challenges
  • Independent systems with limited integration
  • High operating costs and product losses
  • No predictive maintenance or operational analytics
  • Difficult leak detection and incident investigation
  • Lack of centralized operational intelligence
Requirements
  • End-to-end tank farm digitalization
  • Transfer control automation
  • Pipeline & tank leak detection
  • Advanced analytics
  • Predictive loss analysis
  • ERP/MES/SAP integration
  • Multi-site monitoring
System Features
  • Enterprise tank farm management
  • Automated transfer control
  • Leak detection
  • Predictive analytics
  • Tank benchmarking
  • Inventory optimization
  • Digital workflows
Typical Solution
  • Package 2 +
  • Transfer Control System
  • Leak Detection System
  • Enterprise Analytics
  • Business System Integration
Customer Value
  • Optimize tank farm
  • Reduce OPEX
  • Improve safety
  • Enable predictive operations
Process & Inventory · Rosemount + MG

Level
Measurement

Continuous and point level for liquids, slurries and bulk solids. Non-contacting radar for general duty, guided-wave for interface and tough media, vibrating fork for high/low switching -- all into MG remote I/O and PLC/DCS.

Level Measurement

The Right Technology for Level Applications

Guided-wave and non-contacting radar, point level detection, level & flow, and inventory tank gauging -- the right technology matched to every application, from process vessels to tank terminals.

The Right Technology for Level Applications

Guided Wave Radar

For level and interface measurements of liquid and solids including wide temperature and pressure requirements.

Guided Wave Radar

Non-Contacting Radar

For liquid and solid tank levels including wide temperature and pressure requirements.

Non-Contacting Radar

Point Level Detection

For high and low liquid level alarms, overfill prevention, and pump protection.

Point Level Detection

Level and Flow

For water, wastewater and general simple applications.

Level and Flow

Inventory Tank Gauging

Complete tank gauging solutions for tank terminals.

Inventory Tank Gauging
Gas & Liquid Flow · FCI

Flow & Flow Switch Solutions

From precise flow measurement to reliable flow protection, we provide complete solutions that improve efficiency, reduce operating costs, enhance plant safety, and ensure reliable operation across every industrial process.

Flow & Flow Switch Solutions

From precise flow measurement to reliable flow protection, we provide complete solutions that improve efficiency, reduce operating costs, enhance plant safety, and ensure reliable operation across every industrial process.

Flow & Flow Switch Solutions

Our end-to-end Flow & Flow Switch Solutions help industries monitor, control, and protect critical processes with reliable, high-performance instrumentation.

Monitoring
  • Real-time Flow Monitoring
  • Flow Rate Measurement
  • Total Flow Measurement
  • Flow Trend Analysis
Protection
  • No-Flow Detection
  • Low-Flow Alarm
  • High-Flow Alarm
  • Pump Dry-Run Protection
  • Equipment Protection
Control
  • Process Flow Control
  • Batch Control
  • Chemical Dosing Control
  • Utility Management
Connectivity
  • PLC / DCS Integration
  • SCADA Monitoring
  • Remote Monitoring
  • IIoT Connectivity
  • Data Logging & Reporting

Flow System Solutions integrate field instruments, controllers, communication, and monitoring platforms into one complete system, delivering reliable measurement, process visibility, and operational efficiency.

System Solution Includes
  • Flow Meter
  • Flow Switch
  • Pressure & Temperature Instruments
  • Controllers & Indicators
  • PLC / RTU / DCS Interface
  • SCADA & HMI Monitoring
  • Signal Conditioning & I/O Modules
  • Communication Gateway (HART, Modbus, Ethernet)
  • Control Panels
  • Data Logging & Reporting
  • Alarm & Notification System
  • Remote Monitoring
  • Cloud & IIoT Connectivity
Hazardous Area Safety · Hikvision + UE Controls

Explosion-Proof Safety & Surveillance

Explosion-proof optical and thermal cameras for tank storage and loading areas. Gas cloud imaging detects VOC leaks up to 1,000 m. Acoustic imager locates hidden ultrasonic leaks. WirelessHART gas detectors report to the safe-area control room -- no cabling inside the hazardous zone.

24/7 Real-Time Surveillance

Continuous AI-powered monitoring for intelligent event detection, enhanced security, rapid response, and compliance with plant safety requirements.

24/7 Real-Time Surveillance
System Features
  • Explosion-Proof Camera — Certified for safe operation in hazardous areas where flammable gases or vapors may be present.
  • 24/7 Continuous Monitoring — Provides uninterrupted surveillance for critical assets and hazardous areas.
  • High-Resolution Imaging — Delivers clear video for effective monitoring and incident investigation.
  • Scalable AI Platform — Supports customized AI applications to meet specific operational and safety requirements.
  • Thermal Imaging Technology — Provides reliable detection in complete darkness, smoke, fog, and challenging weather conditions.
  • Fire Prevention & Early Warning — Supports early detection of overheating and fire risks through thermal monitoring.
  • Advanced Perimeter Protection — Ideal for critical infrastructure, industrial facilities, and high-security applications.
  • Integrated Security Platform — Supports seamless integration of cameras, NVRs, access control, and other Hikvision security systems.
System Solution Includes
  • HIKCENTRAL — Manage all security systems through a single centralized platform and Monitor live video, access control, and alarms in real time.
  • Network Video Recorder — Provides advanced AI capabilities, reliable performance, and streamlined operations for any connected data stream.
  • Explosion-proof network camera — Designed for installation in hazardous areas where flammable gases, vapors, or combustible dust may be present.
  • Face Recognition Terminal — Multiple authentication includes face, fingerprint, card, palm & vein, iris recognition, as well as mobile credentials.
  • Swing Barrier Gate — Control and secure pedestrian access to restricted areas.
  • Access Controller — Provides flexible and reliable access control with seamless integration to card readers, locks, exit buttons, and other security devices.
Cryogenic Storage · Rosemount + FCI

LNG Storage & Monitoring

Cryogenic-grade measurement at -162 C -- servo and radar level gauging, multi-point temperature for density profiling and rollover detection, BOG flow metering, and independent SIL safety loops feeding TankMaster and Emergency Shutdown.

Reduce complexity and increase efficiency with certified system solution for cryogenic and refrigerated storage tanks.

System Features
  • Measurement Redundancy — Provides level and temperature redundancy with primary and secondary level gauges connected to the BPCS, while a third level gauge is dedicated to the OPS, ensuring high system availability and safety.
  • 2oo3 Voting — Uses 2oo3 voting logic, where an alarm is activated only when two of three level gauges detect an abnormal condition, minimizing false alarms and unnecessary shutdowns while maintaining one spare gauge.
  • High-Accuracy Measurement — The Rosemount 5900S radar gauge delivers industry-leading level measurement accuracy of +/-0.5 mm, ensuring reliable custody transfer and inventory management.
  • Temperature Monitoring — The Rosemount 2240S with Rosemount 566 Multiple Spot Temperature Sensor provides high-accuracy temperature measurement, leak detection, stratification monitoring, and roll-over prevention.
  • Remote Proof-testing — TankMaster enables proof-testing from the control room, eliminating hazardous tank climbing while reducing maintenance time and improving personnel safety.
  • Inventory Management - TankMaster — Provides a single platform for complete inventory management of full-containment cryogenic storage tanks, including inventory reporting, tank monitoring, and roll-over prediction.
System Solution
  • 5900S — High accuracy, non-contact measurements. Maintenance free. Verification with tank in operation.
  • 2410 — Power and communication for tank devices. SIL rated 4-20 mA and dual relays.
  • 2460 — Flexible real-time data for host and field devices.
  • 2240S / 566 / 614 — Accurate average temperature, cool down / leak detection and temperature profile for stratification safety.
  • LTD — Level, Temperature and Density device for scheduled dips for density and temperature profile visualization.
  • TankMaster — Software with full support for full-containment storage tanks including multiple devices shown on tank, cool-down and leak detection temperature measurement support, and stratification monitoring and alarming including optional rollover prediction.
Work with our engineers

Ready to engineer the right
solution for your application?

Our applications engineers will assess your process conditions and propose the right instrumentation — from a single transmitter to a complete integrated system.